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New special effects body binder GA-436


1.Forward:


The body binder in current market normally has problem of high viscosity or high thixotropy which will make the slurry too thick to discharge and easy to get corrosion then lessen or lose effect.Some binder has not evidence effect and will influence the whiteness of the body even cause sandwich or black heart body,seriously affect the product quality.In view of this,we develop new special effect body binder GA-436 which could avoid the above mentioned problems,and could increase the green strength of body effectively and has dispersive effect also.




2.Advantages:

1).GA-436 has good dissolubility and no viscosity in water, will not affect the mobility of body slip.Also it has dispersive effect,could reduce usage of STPP or lower the water content ,save energy consumption of  spray drier.


2) .GA-436 could both apply to grind with body material or mix with slurry after grinding.


3) .GA-436  will not be corroded after long time application,and will not lessen or lose effect after 24hr’s application like lignin or cellulose.


4) Could obviously increase the strength of body,and won’t cause sandwich or black heart body like  lignin or cellulose.Even more,it is green environmental product,no smell and dust,good for health of workers.


5) Further more,GA-436 could reduce thixotropic properties of body slip,easy for slurry discharge and production control.


6) .Could replace clay,every adding of 0.1% GA-436 could replace about 3% clay,help on saving raw material cost after adjustment of formula,and the body strength has great promotion before and after drying.


7).GA-436 could increase whiteness of body by about 3 degrees after replacement of clay with high content of Fe,save use of Zr(SiO4) ,even could improve colouration of full body ,save pigment.


8).Add less clay could lower the ignition,help to achieve fast firing in low temperature, increase kiln efficiency and save fuel.As the water content in clay is more difficult to be evaporate,the reduction of clay could also help to reduce pinhole defects.


9)It is reported by one of our customer that,after formula proportion adjustment of reducing clay,their factory could save: about 20% energy consumption on ball grinder,8% water content of slurry,and 10% cost on powder making.




3.Application method:

Add 0.1~0.3%(base on weight of total ceramic raw material) of GA-436 to ball mill together with ceramic raw material.Please find out best dosage by lab tests,also consider with the proportion of plastic material and performance of pressing machine.



4.Packing specifications:25kgs/bag



5.Storage method:

Sealed plastic bag, store in dry & cool place.One year shelf  life.


Remarks:Performance of product should be judged not only by testing its viscosity or flow speed in solution but also by testing the breaking strength of small body sample after drying.




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